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Continous and Batch Analysis

Chemical production processes are normally either continuous or batch.

A typical example of a continuous operation is a petrochemical refinery, running 24/7, and often including “campaigns” when production switches between different streams. Batch operations are discrete and finite production units (blending, mixing, etc) where material is treated according to a specific recipe and then sent on down the production line. .

For continuous operations Umetrics offers the combination of off-line software, SIMCA-P+, and real-time execution, SIMCA-4000 or SIMCA-QP. For batch operations Umetrics offers the combination of off-line software SIMCA-P+ and real-time monitoring SIMCA-Batch On-Line or SIMCA-QP+.

In either case, ROI can be rapidly achieved by first building off-line models and subsequently deploying these on-line for real-time fault detection. Using contribution plots, the user (operator, engineer) can quickly go from fault detected to fault understood. Remedial action can be taken, process upsets averted and a bunch of money saved.